Case erectors convert flattened pieces of cardboard into fully erected, bottom-sealed cases. They eliminate labor overhead, produce square cases, and can complete changeovers in minutes. In addition, these machines are designed to handle multiple changes per shift. If you’re wondering how these machines work, read on to learn more.
Case erectors convert flattened cardboard pieces into fully erected, bottom-sealed cases
Case erectors are a key component of case packing equipment. They convert flattened pieces of cardboard into fully erected cases. They are often used to increase speed and efficiency in case packing. Case erectors come in a variety of designs to accommodate various applications. Some are compact, lightweight, and easy to maintain. Some are also expandable and custom-designed.
Case erectors come in manual and semi-automatic models. Manual erectors depend on the hands of a worker to open and manipulate the case blanks. They are able to produce between two and five cases per minute, while automated case formers can produce up to thirty cases per minute. Automated case erectors are more accurate than manual erectors, meaning less chance for skewed corners and missed adhesive applications. Machine-built boxes are also less likely to suffer damage during shipment.
Case erectors are commonly used by small CPG manufacturers and startups. Case erectors are an effective tool for converting flattened cardboard pieces into bottom-sealed boxes. They are easy to use, safe to operate, and automated.
Case erectors are a vital part of your case production line. By reducing the time it takes to produce a single case, you can increase your productivity. Using a case erector can also reduce the amount of overtime that you work, as well as the possibility of injuries.
Case erectors are often used in retail stores to produce cases. Cases are then placed on pallets, sent to the store, or sent out to customers. Case erectors are also used by the food and beverage industry, which uses them to package products.
An improved case erector has fewer moving parts and minimal intermittent motions. These machines require fewer hydraulic or air cylinders and are equipped with timing controls. They also reduce the number of steps required to produce a fully erected bottom-sealed case.
Case erectors convert flattened pieces of cardboard into fully erected, bottom-stumped cases. They also can handle large quantities of flat boxes at a high rate. In addition, these machines are low-noise and reduce labor costs.
They reduce labor overhead
Case erecting equipment reduces labor costs by reducing the amount of manual labor required for constructing boxes. Modern case erectors have the capacity to build up to 30 boxes per minute. Furthermore, they allow for easy changeovers, which reduces downtime. This type of machine is an excellent investment for any company, as it can help cut costs while increasing productivity.
Manually forming cases is time-consuming and requires that workers form ample supplies of built cases. The process also requires a lot of floor space. Case erectors, on the other hand, can build cases on demand and free up floor space for other operations. They also help create square boxes, which are far less likely to experience shipping damage.
Case erecting equipment uses grippers to secure the cartons during movement. These machines are available in semi-automatic and automatic versions. These machines have exclusive features such as a horizontal stack-squaring magazine that ensures perfect case alignment. They also automatically index into position. Aside from the accuracy, case erectors also provide steadfast continuous case feed. A case erector machine can reduce labor costs by more than half.
Case erecting equipment reduces labor costs by automating the process of corrugated box packing. A semi-automatic machine can handle small volumes, while an automatic machine can handle larger volumes. Both types of erectors can reduce labor costs and increase efficiency.
Case erectors also minimize the risk of repetitive strain injury. By removing the need for manual labor, a case erector will produce perfectly square cases, which will reduce the possibility of product damage. It is also much easier to pack products when they are square, thus reducing the risk of damage during shipment.
The automated case erector can also be used to change cases. It will save time, which helps reduce labor costs. Further, case erectors are designed to reduce downtime and maintain productivity. They also require less maintenance. These features help reduce labor costs and improve profitability index.
They produce square cases
If you’re in the business of shipping, case erecting equipment is essential for delivering perfectly squared cases. Square cases pack better than other shapes and are more secure on pallets. Using case erecting equipment reduces the chances of jams and eliminates common case manufacturing variations. It’s also easy to use, with an adjustable magazine and 8 suction cups to secure cases in place. In addition, it features sequential flap folding to ensure cases arrive perfectly squared.
The main benefit of using case erecting equipment is that it minimizes the need for human intervention. Most erectors are equipped with sensors and controls to monitor and control the various processes. They also have self-diagnostics and are designed for easy tape replenishment and efficient hot melt adhesive replacement. Using case erecting equipment will also reduce the amount of maintenance needed and save time.
Automatic case erecting machines like the Superbox have a unique design that doesn’t jam. The Superbox automatically retrieves cardboard blanks, opens and folds cartons, and seals the bottom with tape. Three different versions of the Superbox are available. Each model has motorized side gripping belt conveyors that maintain a constant mesh on products. A discharge roller and a blanks magazine are also included.
A fully automatic case erector can produce up to 30 square cases per minute. These machines use the patented Pin and Dome mechanism. This system helps eliminate jams and redirections, and it also separates cases more evenly than a vacuum cup system. Many erectors have a PLC to control the entire process. Some models feature Dekka tape heads, which are the most efficient and widely used tape heads.
Case erecting machines are an excellent choice for businesses looking to automate their packaging processes. They help companies eliminate the need to stop packing products in order to build cartons. They are available in semi-automatic and automatic modes. The speeds of operation are low enough that they can be integrated into any packaging line. They can produce anywhere from 500 to 1,000 cases per day.
A case erector can easily erect cases with the right- and left-hand orientations. They can also handle cases with tape or without it. In addition, these machines are quick to adjust and can be easily restocked. These machines offer precise blank delivery control and special separators that release the leading blank to the pickup frame while keeping the following blanks in place. These machines also feature vacuum powered suction cups to hold the leading panel in place.
They are designed to complete changeovers in minutes
The latest case erecting equipment has been specially designed to make changeovers a breeze. Its updated WLRV-CE servo-controlled technology enables changeovers to be completed in five minutes. This helps to reduce downtime and maintenance costs. Besides, it can handle a variety of case sizes.
Most case erectors are equipped with sensors and controllers for easy automation. They also have self-diagnostics for fast and efficient hot melt adhesive or tape replenishment. They can be maintained and serviced by a line operator. With these machines, you can expect to see your output improve.
Case erectors are ideal for companies with a high volume of packaging. They simplify the packaging process and maximize productivity. Automatic case erectors form knockdown corrugated cardboard blanks into square boxes and apply a high-quality seal. They work by applying dual-opposed vacuum forces to open and close the corrugated blanks simultaneously. The machine’s synchronized dual chain drives then transport the erected case to the sealing section. This ensures that the case is square when it exits the machine.
The Hennopack MPK-12L series case erector is an affordable solution for large production. Its level place design makes for quick and easy replenishment. It can erect and seal RSC corrugated boxes at a rate of 600 to 900 cases per hour.
The WLRV-CE vertical case erecting machine is another option. The machine features servo technology for positive case handling. Its motorized adjustments are deployed via pre-programmed recipes displayed on an HMI. Its latest update offers an additional 26% production rate while maintaining consistent quality. In the end, this case erecting system offers a faster turnaround time and improves productivity.